Modification of the Mechanical Properties of Photosensitive Resin by Using Biobased Fillers During Stereolithography (SLA) 3D Printing

Materials (Basel). 2025 Jun 8;18(12):2699. doi: 10.3390/ma18122699.

Abstract

This paper is focused on the modification of commercial resin by using biobased fillers during stereolithography (SLA) 3D printing. This research aims to create a composite material with a matrix made of commercially available photosensitive resin modified with a filler based on secondary raw materials and materials formed as by-products in the processing of biological materials. The research determines the effect of different fillers on the tensile properties and hardness of samples printed using SLA 3D printing, and it also investigates their integrity using SEM analysis. This study aims to evaluate the feasibility of using these fillers for producing 3D-printed parts with SLA technology. The results of this study open up new possibilities for designing modified composite materials based on additive SLA 3D-printing technology using biological fillers. Within the framework of research activities, a positive effect on tensile properties and an improved interfacial interface between the matrix and the filler was demonstrated for several tested fillers. Significant increases in tensile strength of up to 22% occurred in composite systems filled with cotton flakes (CF), miscanthus (MS), walnut (WN), spruce tree (SB), wheat (WT) and eggshells (ES). Significant potential for further research activities and added value was shown by most of the tested bio-fillers. A significant contribution of the current research is the demonstration of the improved mechanical performance of photosensitive resin modified with natural fillers.

Keywords: 3D printing; additive manufacturing technologies; biological fillers; composite; mechanical properties; stereolithography (SLA).