With growing interest in wearable technologies, the development of flexible sensors and products that can monitor the human body while being comfortable to wear is gaining momentum. While various textile-based strain sensors have been proposed, their implementation in practical, exercise-specific applications remains limited. In this study, we developed a knitted strain sensor that monitors elbow angles, focusing on dumbbell exercise, which is a basic exercise in sports, and verified its performance. The material of the developed knitted strain sensor with a plain stitch structure comprised a silver-coated nylon conductive yarn and an acrylic/wool blended yarn. To evaluate the electrical and physical characteristics of the developed sensor, a textile folding tester was used to conduct 100 repeated bending experiments at three angles of 30°, 60°, 90° and speeds of 10, 30, 60 cpm. The system demonstrated excellent elasticity, high sensitivity (gauge factor = 698), fast responsiveness, and reliable performance under repeated stress, indicating its potential for integration into wearable fitness or rehabilitation platforms.
Keywords: bending test; conductive yarn; dumbbell; knitted strain sensor; smart textile.